Grease for Sealed (Lubricated-for-Life) Bearings

Lubricant characteristics for factory-sealed bearings designed for extended service without relubrication, including selection criteria for replacement bearings.

Sealed bearings are factory-filled with a calculated quantity of grease and sealed to prevent contamination ingress and lubricant loss. These bearings are designed to operate for their calculated service life without relubrication.

Seal Types and Speed Limits

Seal TypeDesignationSpeed Limit vs. OpenCharacteristics
ShieldsZZ, 2Z90-95%Non-contact, allows some air exchange
Contact Seals2RS, 2RSL70-80%Rubbing contact, better sealing
Low-friction Seals2RSH, RSL80-90%Reduced friction lip design

Grease Fill Level

Factory fill quantities are optimized to balance lubrication effectiveness against churning losses. Excessive grease causes overheating while insufficient fill leads to early failure. Typical fill is 25-35% of the bearing’s free internal volume.

Life Calculation Factors

Grease life in sealed bearings depends on:

  • Operating temperature (higher temperature = shorter life)
  • Speed (higher speed = shorter life)
  • Contamination (seals provide protection but have limits)
  • Load (higher load = more heat generation)

When to Replace

Sealed bearings should be replaced rather than relubricated when:

  • Noise or vibration increases
  • Temperature rises above normal
  • Calculated service life is exceeded
  • Seals show visible damage

Selecting Replacement Bearings

When sourcing replacement sealed bearings, note that different manufacturers may use different greases. For critical applications, specify the grease type or purchase from the original manufacturer to ensure consistent performance.

Operating Conditions

Operating Parameter Typical Range/Value
Service Life Designed to match or exceed calculated bearing L10 life
Operating Temperature Varies by seal material; typically -30°C to +110°C
Speed Limits Lower than open bearings due to seal friction
Seal Types Contact seals (2RS), shields (ZZ), or combination
Relubrication Not possible or not recommended

Required Lubricant Properties

Required Property Specification
NLGI Grade NLGI 2 or NLGI 3
Base Oil Viscosity Matched to bearing speed and load
Oxidation Stability Excellent (must last bearing lifetime)
Evaporation Loss Low (maintains fill quantity)
Thickener Type Polyurea or lithium complex (long life formulations)
Fill Quantity 25-35% of free bearing volume typical

Compatibility Warnings

  • -Do not attempt to relubricate sealed bearings unless specifically designed for it
  • -Seal damage during relubrication attempts can cause premature failure
  • -Replacement bearings may have different grease than original; performance may vary

Availability

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Sources

  • SKF Sealed Bearing Catalog
  • NSK Sealed Bearing Technical Guide
  • FAG Sealed Bearing Documentation

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