Grease for Sealed (Lubricated-for-Life) Bearings
Lubricant characteristics for factory-sealed bearings designed for extended service without relubrication, including selection criteria for replacement bearings.
Sealed bearings are factory-filled with a calculated quantity of grease and sealed to prevent contamination ingress and lubricant loss. These bearings are designed to operate for their calculated service life without relubrication.
Seal Types and Speed Limits
| Seal Type | Designation | Speed Limit vs. Open | Characteristics |
|---|---|---|---|
| Shields | ZZ, 2Z | 90-95% | Non-contact, allows some air exchange |
| Contact Seals | 2RS, 2RSL | 70-80% | Rubbing contact, better sealing |
| Low-friction Seals | 2RSH, RSL | 80-90% | Reduced friction lip design |
Grease Fill Level
Factory fill quantities are optimized to balance lubrication effectiveness against churning losses. Excessive grease causes overheating while insufficient fill leads to early failure. Typical fill is 25-35% of the bearing’s free internal volume.
Life Calculation Factors
Grease life in sealed bearings depends on:
- Operating temperature (higher temperature = shorter life)
- Speed (higher speed = shorter life)
- Contamination (seals provide protection but have limits)
- Load (higher load = more heat generation)
When to Replace
Sealed bearings should be replaced rather than relubricated when:
- Noise or vibration increases
- Temperature rises above normal
- Calculated service life is exceeded
- Seals show visible damage
Selecting Replacement Bearings
When sourcing replacement sealed bearings, note that different manufacturers may use different greases. For critical applications, specify the grease type or purchase from the original manufacturer to ensure consistent performance.
Operating Conditions
| Operating Parameter | Typical Range/Value |
|---|---|
| Service Life | Designed to match or exceed calculated bearing L10 life |
| Operating Temperature | Varies by seal material; typically -30°C to +110°C |
| Speed Limits | Lower than open bearings due to seal friction |
| Seal Types | Contact seals (2RS), shields (ZZ), or combination |
| Relubrication | Not possible or not recommended |
Required Lubricant Properties
| Required Property | Specification |
|---|---|
| NLGI Grade | NLGI 2 or NLGI 3 |
| Base Oil Viscosity | Matched to bearing speed and load |
| Oxidation Stability | Excellent (must last bearing lifetime) |
| Evaporation Loss | Low (maintains fill quantity) |
| Thickener Type | Polyurea or lithium complex (long life formulations) |
| Fill Quantity | 25-35% of free bearing volume typical |
Compatibility Warnings
- -Do not attempt to relubricate sealed bearings unless specifically designed for it
- -Seal damage during relubrication attempts can cause premature failure
- -Replacement bearings may have different grease than original; performance may vary
Availability
As an Amazon Associate, LubeConsultant earns from qualifying purchases. Full disclosure.
Sources
- SKF Sealed Bearing Catalog
- NSK Sealed Bearing Technical Guide
- FAG Sealed Bearing Documentation
Last updated: