Grease for Pillow Block Bearings
Lubricant selection for pillow block (plummer block) mounted bearings commonly used in conveyor systems, fans, pumps, and general industrial machinery.
Pillow block bearings (also called plummer blocks) are self-contained bearing units commonly used to support rotating shafts in industrial equipment. They typically include a housing, bearing, seals, and provisions for relubrication.
Factory Fill vs. Service Grease
Most pillow block bearings ship with factory-applied grease. When relubrication is required, verify compatibility between the factory fill and service grease, or purge the old grease completely before applying new lubricant.
Relubrication Intervals
Relubrication frequency depends on operating speed, temperature, and contamination level. Many manufacturers provide relubrication calculators or charts specific to their bearing designs.
Relubrication Procedure
Apply grease slowly through the fitting while the shaft is rotating if possible. This helps distribute grease evenly around the bearing. Avoid over-greasing, which can cause overheating and seal damage.
Seal Considerations
Pillow block bearing seals help retain grease and exclude contaminants. Heavy-duty seals are available for harsh environments but may require more frequent relubrication due to higher friction.
Environmental Factors
Select grease properties based on the specific environment:
- Wet conditions: Calcium sulfonate or aluminum complex thickeners provide better water resistance
- Dusty conditions: Ensure proper seal function; consider more frequent relubrication
- High temperatures: Use synthetic base oils with appropriate thickener dropping point
Operating Conditions
| Operating Parameter | Typical Range/Value |
|---|---|
| Operating Temperature | -20°C to +110°C typical range |
| Speed | Low to moderate (commonly <3000 RPM) |
| Bearing Types | Spherical roller bearings, ball bearing inserts with set screws |
| Load Type | Primarily radial loads, some misalignment tolerance |
| Environment | Variable; may include dust, moisture, process fluids |
Required Lubricant Properties
| Required Property | Specification |
|---|---|
| NLGI Grade | NLGI 2 |
| Base Oil Viscosity | ISO VG 150-220 for most applications |
| Base Oil Type | Mineral oil (standard); synthetic for temperature extremes |
| Thickener Type | Lithium, lithium complex, or calcium sulfonate |
| EP Additives | Commonly used for added protection under load |
| Rust Inhibitors | Required for humid or wet environments |
Compatibility Warnings
- -Factory-filled bearings may contain different grease than service grease; check compatibility
- -Excessive relubrication can damage seals and purge protective grease
- -Food processing applications require NSF H1 registered lubricants
Availability
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Sources
- SKF Mounted Bearing Units Catalog
- NSK Self-Aligning Bearing Units Technical Guide
- Dodge Mounted Bearings Engineering Catalog
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